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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Process Safety Management Systems | 15-20% | - Policy and Strategic Planning - Management Leadership and Commitment - Continuous Improvement Frameworks - Elements of PSM Systems |
| Topic 2: Process Safety Engineering Fundamentals | 15-20% | - Equipment Design and Integrity - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards - Fire and Explosion Dynamics |
| Topic 3: Management of Change (MOC) | 8-12% | - Temporary vs. Permanent Changes - MOC Process Requirements - Personnel and Organizational Changes - Technical Review and Risk Assessment |
| Topic 4: Emergency Planning and Response | 5-10% | - Inherently Safer Design Principles - Safety Instrumented Systems (SIS) - Emergency Response Planning - Containment and Mitigation Barriers |
| Topic 5: Risk Assessment and Analysis | 20-25% | - Hazard and Operability Analysis (HAZOP) - Fault Tree Analysis (FTA) - Bow-Tie Analysis - Quantitative Risk Assessment (QRA) - Layer of Protection Analysis (LOPA) - Event Tree Analysis (ETA) - Hazard Identification (HAZID) |
| Topic 6: Operating Procedures and Practices | 10-15% | - Standard Operating Procedures (SOPs) - Permit-to-Work Systems - Safe Work Practices - Operations Training and Competency - Startup and Shutdown Procedures |
| Topic 7: Regulatory Compliance and Auditing | 5-10% | - Process Safety Auditing Techniques - EPA RMP Regulations - OSHA PSM Requirements - International Process Safety Standards - Compliance Verification Methods |
| Topic 8: Incident Investigation and Learning | 10-15% | - Incident Classification and Severity - Root Cause Analysis Methods - Trending and Performance Metrics - Lessons Learned and Knowledge Management - Investigation Report Development |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. Which of the following can be used as a metric for training? (Select all that apply)
A) Average response time to the resolution of a process safety suggestion
B) Number of employees participating in process hazard analysis
C) Percentage of workers whose training is overdue
D) Percentage of personnel trained on their process safety management responsibilities
2. Which of the following is not essential to Conduct of Operations:
A) Defining roles and responsibilities
B) A strong process safety culture
C) Establishing standards for performance
D) Widely understood but unwritten ways the work is accomplished
3. A facility has implemented a program of tracking the rate of submittals of process safety related employee suggestions. Which Risk Based Process Safety element does this program demonstrate?
A) Operating Procedures
B) Hazard Identification and Risk Analysis
C) Workforce Involvement
D) Management of Change
4. Which of the following approaches can be used to prevent fires and explosions? (select all that apply)
A) Hot-work permits
B) Prevent static accumulation
C) Use electrical fixtures that are appropriately rated for the area
D) Use of inerting procedures
5. A facility's process safety staff does consequence modeling for releases of various toxic substances that the facility handles. Which elements of Risk Based Process Safety would be most likely to use the results of this modeling? (Select all that apply)
A) Measurement and Metrics
B) Operational Readiness
C) Hazard Identification and Risk Analysis
D) Stakeholder Outreach
E) Emergency Management
Solutions:
| Question # 1 Answer: C,D | Question # 2 Answer: D | Question # 3 Answer: C | Question # 4 Answer: A,B,C,D | Question # 5 Answer: C,D,E |
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